Cable Drum Storage Rack Manufacturer in Delhi NCR
- Spindle axle: Solid high-tensile steel spindle shafts with heavy-duty rotating bearings
- Direct dispensing: Cable can be reeled off directly while the drum sits securely in the rack
- Capacity: 500 kg to 5,000 kg per cable drum position
- Safety: Deep retaining saddles and axle safety locking pins prevent reel jump-out
Product Overview & Engineering
What is a Cable Storage Rack? A cable storage rack (or cable drum / wire reel racking system) is an engineered heavy-duty structural steel frame designed to store heavy spools of electrical cable, wire rope, and optical fiber vertically in multi-tier bays. Fitted with heavy axle spindle shafts and low-friction rotating axle saddles, it allows operators to unwind and cut exact cable lengths directly from the rack without removing the drum.
Where is it Used? Essential across electrical cable manufacturing plants in Kundli and Bhiwadi, power distribution substations, electrical wholesale markets in Bhagirath Palace, and crane wire rigging depots in Mayapuri.
Key Benefits & Advantages:
• Converts floor-cluttering wooden drums into organized vertical multi-tier storage up to 4 levels high.
• Direct unspooling saves hours of labor—no need to shift heavy multi-ton reels to winding machines.
• Axle saddles fitted with heavy bearings allow smooth manual or motorized cable dispensing.
• Heavy axle safety lock pins ensure reels cannot jump out of the saddles during rapid pulling.
How Brezz India Manufactures This System: Upright columns and heavy cross-bracings are fabricated from heavy IS 2062 structural steel at our Mundka plant. Axle support saddles are CNC laser-cut with deep V-grooves and fitted with sealed industrial rollers. Spindle axles are turned from solid high-yield steel shafts. All components are finished with 80-micron powder coating.
How We Install on Site: Heavy structural base plates are anchored with M16/M20 chemical studs, vertical columns are plumbed with cross-bracing trusses, and axle support saddles are locked at your desired drum diameter levels.
Cable Storage Rack Manufacturers in Delhi
Brezz India Storage Systems is an established cable storage rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial cable storage rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Cable Storage Rack Suppliers in Delhi NCR
As leading cable storage rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Cable Storage Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable cable storage rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Cable Storage Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹2,400 – ₹6,200 per drum position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Cable Drum Diameters | 600 mm up to 2,500 mm reel diameter |
| Spindle Shaft | Solid cold-drawn high-tensile steel axle (50 mm to 90 mm diameter) |
| Weight Capacity per Drum | 500 kg, 1,000 kg, 2,000 kg, 3,500 kg up to 5,000 kg per reel level |
| Axle Saddles | Heavy-gauge laser-cut steel axle support saddles with low-friction roller bearings |
| Frame Heights | 2,500 mm up to 7,500 mm (2 to 4 tiers high) |
| Steel Material | IS 2062 Grade Prime Heavy Structural Steel (Tata / JSW) |
| Safety Locking | Mechanical axle retaining pins prevent accidental displacement during uncoiling |
| Surface Treatment | 7-Tank Pre-Treatment + High-Impact Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Reel Rack (500-1000 kg/drum) | 1,000 kg / drum | Data cables, optical fiber spools & building electrical wire |
| Heavy Power Cable Rack (2000-3500 kg) | 3,500 kg / drum | Armoured HT/LT power cables, mining cables & industrial conduits |
| Extra Heavy Steel Wire Rope Rack (5000 kg) | 5,000 kg / drum | Steel wire ropes, elevator cables & crane hoist winch drums |
How We Manufacture & Install Cable Storage Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Cable Storage Rack FAQs
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