Long Span Shelving Rack Manufacturer in Delhi NCR
- Span width: Wide clear shelf openings up to 2,700 mm without center posts
- Load capacity: 300 kg to 1,000 kg per beam level
- Assembly: 100% boltless clip-in design with 50 mm vertical adjustability
- Decking: Steel panels, wire mesh, or particle board
Product Overview & Engineering
What is Long Span Shelving? Long span shelving (also called wide-span shelving or adjustable boltless storage) is designed for manual picking of bulky, wide, or irregularly shaped cartons that cannot fit between standard narrow shelving posts. Featuring wide horizontal clear spans up to 2.7 meters (9 feet) supported by end frames and step beams, it offers completely open horizontal picking faces.
Where is it Used? The primary storage system for e-commerce fulfillment hubs (Amazon/Flipkart vendor warehouses), fashion apparel distribution centers, footwear parks in Bahadurgarh, and automotive spare parts warehouses across Delhi NCR.
Key Benefits & Advantages:
• Wide bay widths (up to 2.7 meters) accommodate oversized carton boxes and plastic tote bins.
• 100% boltless clip-in assembly allows rapid installation and reconfiguration.
• Recessed step beams ensure decking panels sit completely flush, preventing box catches.
• Easily engineered into multi-tier picking structures with stairs and catwalk walkways.
How Brezz India Manufactures This System: Upright frames and step beams are roll-formed from certified IS 2062 HR steel at our Mundka facility. Beams feature welded triple-hook connector end-plates that lock securely into the upright teardrop slots. Steel shelf panels are formed with double-fold edges and welded channel ribs before undergoing our 7-tank powder-coating process.
How We Install on Site: End frames are assembled with bracing, step beams are clipped in place and locked with safety spring pins, and steel or mesh decking panels are dropped into the beam step without bolts.
Long Span Shelving Rack Manufacturers in Delhi
Brezz India Storage Systems is an established long span shelving rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial long span shelving rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Long Span Shelving Rack Suppliers in Delhi NCR
As leading long span shelving rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Long Span Shelving Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable long span shelving rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Long Span Shelving Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,400 – ₹3,800 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Clear Beam Spans | 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm, 2,700 mm |
| Loading Capacity | 300 kg to 1,000 kg UDL per beam level |
| Upright Frame Heights | 2,000 mm up to 7,500 mm (for multi-tier catwalk picking) |
| Frame Depths | 450 mm, 600 mm, 800 mm, 900 mm, 1,000 mm, 1,200 mm |
| Upright Profile | 55x47 mm / 60x50 mm roll-formed omega profile with return lips |
| Beam Profile | Step Beam section with top recess for flush drop-in decking |
| Steel Grade | IS 2062 Grade Prime High-Tensile Steel |
| Finishing | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Medium Span (1500mm / 400kg) | 400 kg / level | Apparel flat carton picking, retail stockrooms & footwear |
| Wide Span (2100mm / 600kg) | 600 kg / level | Automotive bulky plastic components & e-commerce cartons |
| Heavy Long Span (2700mm / 1000kg) | 1,000 kg / level | Machinery parts, hardware wholesale & 3PL staging |
How We Manufacture & Install Long Span Shelving Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Long Span Shelving Rack FAQs
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