Heavy Duty Rack Manufacturer in Delhi NCR
- Load capacity: 500 kg to 2,500 kg uniformly distributed load (UDL) per level
- Material: High-tensile IS 2062 Grade prime structural steel
- Finish: 7-tank anti-rust hot chemical pre-treatment with 80-micron powder coating
- Custom beam lengths: 1,200 mm to 2,700 mm clear spans
Product Overview & Engineering
What is a Heavy Duty Rack? A heavy-duty storage rack (also known as heavy-duty box-beam shelving or godown rack) is an industrial-strength multi-level shelving system designed to store heavy un-palletized or palletized goods weighing between 500 kg to 2,500 kg per shelf tier. Unlike light shelving, heavy-duty racks use heavy roll-formed box uprights and structural step beams capable of supporting immense weight without bowing or deflection.
Where is it Used? Widely deployed in manufacturing plants across Bawana, Mundka, and Mayapuri, raw material godowns, hardware distributors, die storage facilities, and automotive assembly hubs across Delhi NCR.
Key Benefits & Advantages:
• Exceptional load capacity up to 2,500 kg per tier eliminates floor stacking hazards.
• Shelf heights adjust on 50 mm vertical slot centers without needing welding or cutting.
• Compatible with steel drop-in decking panels, galvanized wire mesh, or heavy wooden planks.
• Multi-level configuration can be integrated with catwalk mezzanine flooring above.
How Brezz India Manufactures This System: At our Mundka facility, upright columns are roll-formed from certified IS 2062 HR prime steel with continuous teardrop punchings. Step beams are roll-formed into closed interlocking box profiles and robotic-welded to 4-hook connector brackets. All steel undergoes our 7-tank chemical pre-treatment before receiving an 80-micron electro-static powder coating baked at 200°C.
How We Install on Site: Our installation crew anchors heavy base plates into the concrete slab using M12 chemical expansion bolts. Upright frames are tied with diagonal bracing, step beams are locked into place with spring safety pins, and bottom-stiffened steel decking panels are dropped flush into beam recesses.
Heavy Duty Rack Manufacturers in Delhi
Brezz India Storage Systems is an established heavy duty rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial heavy duty rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Heavy Duty Rack Suppliers in Delhi NCR
As leading heavy duty rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Heavy Duty Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable heavy duty rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Heavy Duty Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,500 – ₹4,500 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Loading Capacity | 500 kg to 2,500 kg UDL per tier |
| Frame Height | 2,000 mm up to 10,000 mm |
| Beam Lengths | 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm, 2,700 mm |
| Frame Depths | 600 mm, 800 mm, 1,000 mm, 1,200 mm |
| Upright Profile | 80x70 mm / 90x70 mm roll-formed profile with dual return stiffeners |
| Decking Surface | Cold-rolled steel panel with welded bottom stiffeners or galvanized wire mesh |
| Material Grade | IS 2062 Grade E250 / E350 Prime HR Steel (Tata / JSW) |
| Standard Colors | Traffic Blue (RAL 5017) Uprights & Safety Orange (RAL 2004) Beams |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light-Heavy Duty (500 kg/level) | 500 kg / level | Retail stockrooms, hardware distributors & light auto parts |
| Standard Heavy Duty (1000 kg/level) | 1,000 kg / level | General industrial manufacturing, 3PL warehousing & chemicals |
| Super Heavy Duty (2000 kg+/level) | 2,000 kg+ / level | Heavy machine parts, casting dies, steel coils & engine blocks |
How We Manufacture & Install Heavy Duty Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Heavy Duty Rack FAQs
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