Radio Shuttle Racking System Manufacturer in Delhi NCR
- Automation: Battery-powered radio shuttle cart transports pallets inside channels
- Forklift speed: Forklifts stay at the aisle face, reducing cycle times by 60%
- Configuration: Operates on both FIFO and LIFO modes seamlessly
- Lane depth: Channels can be engineered up to 40+ meters deep
Product Overview & Engineering
What is Radio Shuttle Racking? Radio shuttle racking is a high-density semi-automated pallet storage system where self-powered motorized shuttle carts travel along precision steel rails inside storage channels to deposit and retrieve pallets. The forklift driver deposits the pallet at the entrance of the channel and commands the shuttle via a handheld radio remote.
Where is it Used? Leading choice for high-volume cold chain warehouses in Kundli and Haryana, pharmaceutical distribution centers, and beverage bottling plants requiring extreme density combined with high pallet turnover.
Key Benefits & Advantages:
• Forklifts never enter the storage channels, eliminating upright frame impact damage.
• Pallet loading and retrieval cycles are up to 3 times faster than manual drive-in systems.
• Supports both FIFO and LIFO operational modes with simple remote switching.
• Channels can extend 30 to 40 meters deep, maximizing warehouse volume utilization up to 85%.
How Brezz India Manufactures This System: Racking frames are manufactured from high-tensile IS 2062 Grade steel with tight dimensional tolerances. Running tracks are cold roll-formed from galvanized steel to guarantee smooth shuttle wheel traction and zero rail deflection. The radio shuttle carts feature heavy-duty steel bodies, laser obstacle sensors, and cold-resistant lithium-ion batteries.
How We Install on Site: Optical laser alignment ensures the running tracks are perfectly parallel and level across deep lanes. Floor base plates are anchored with M16 chemical studs, end-of-lane safety stops are installed, and test runs are conducted under maximum design pallet load.
Radio Shuttle Racking Manufacturers in Delhi
Brezz India Storage Systems is an established radio shuttle racking manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial radio shuttle racking utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Radio Shuttle Racking Suppliers in Delhi NCR
As leading radio shuttle racking suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Radio Shuttle Racking Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable radio shuttle racking wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Radio Shuttle Racking B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹3,800 – ₹8,500 per pallet position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Operating Mode | Semi-automated via handheld RF remote control / tablet |
| Pallet Weight Capacity | 500 kg to 1,500 kg per pallet position |
| Shuttle Traveling Speed | 0.8 m/s (loaded) to 1.1 m/s (unloaded) |
| Battery Chemistry | Industrial Lithium-Ion (up to 8–10 hours continuous operation) |
| Lane Depth Capability | Up to 40 meters deep per channel |
| Operating Temperatures | -30°C (Cold Storage) to +45°C (Ambient Warehouse) |
| Track Rails | Precision roll-formed galvanized structural steel shuttle tracks |
| Safety Sensors | Obstacle detection laser sensors, end-of-rail stops, anti-collision |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Ambient Warehouse Shuttle | 1,500 kg / pallet | FMCG, automotive & high-throughput distribution |
| Cold Storage Sub-Zero Shuttle | 1,200 kg / pallet | Deep freeze (-25°C to -30°C) food & pharma hubs |
How We Manufacture & Install Radio Shuttle Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Radio Shuttle Racking FAQs
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